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    Product Safety & Recalls

    The 24-Hour Clock on Reporting a Product Hazard

    The deadline is short and the argument is almost always about when it started. Three separate periods interact: five days for information to reach the responsible officer, ten days to investigate, and twenty-four hours to report once the threshold is crossed.

    Product Safety & Recalls6 min readFederal lawReporting duties

    A wall clock above a row of packed cartons on a warehouse conveyor, photographed in flat industrial lighting
    The period is measured in hours once the threshold is crossed, not in weeks. — Nenad Stojkovic, CC BY 2.0, source.

    The rule in short

    A firm must immediately inform the Commission when it obtains information reasonably supporting the conclusion that a product fails to comply with a rule, contains a defect that could create a substantial product hazard, or creates an unreasonable risk of serious injury or death. Immediately means within twenty-four hours. A reasonable investigation is permitted first but should not exceed ten days, and knowledge held by an employee who could appreciate it is imputed to the firm.

    The reporting rule is one sentence long and almost every dispute about it is a dispute about a date. A firm must immediately inform the Commission when it obtains information reasonably supporting the conclusion that a product is defective, noncompliant or unreasonably risky. The regulation defines immediately as within twenty-four hours, and the entire argument shifts to when the firm obtained the information.

    When the obligation arises

    The duty may arise on receipt of the first information regarding a noncompliance, a potential hazard presented by a product defect, or an unreasonable risk. The rule lists complaints, injury reports, quality control data and engineering data as examples, and the list is not exhaustive.

    Two points in that formulation are frequently misread. The first is that the trigger is information, not conclusion: a firm should not wait for complete or accurate risk estimates before reporting. The second is that a single report can be enough. There is no threshold number of incidents, and a firm waiting for a pattern to emerge is applying a test the rule does not contain.

    The three triggers are independent. A product may comply with every applicable rule and still contain a defect that could create a substantial product hazard. It may be free of defects and still create an unreasonable risk of serious injury or death. Each is separately reportable.

    The window for investigation

    The rule does not require a firm to report every complaint. Where information is not clearly reportable, a firm may spend a reasonable time on investigation and evaluation.

    That time is bounded. The investigation and evaluation should not exceed ten days unless the firm can demonstrate that a longer period is reasonable. At the end of ten days the Commission will deem the firm to have received and considered all information that would have been available had a reasonable, expeditious and diligent investigation been undertaken.

    The deeming provision is the sharp edge. A firm that investigated slowly does not get the benefit of its own delay: it is charged with knowing what a diligent investigation would have found by day ten, whether or not it actually found it. An investigation that was never really started produces the same result on the same day.

    PeriodLengthRuns fromEffect if exceeded
    Information reaching the responsible officerOrdinarily five daysReceipt by an employee capable of appreciating its significanceKnowledge is imputed to the firm regardless of internal routing
    Investigation and evaluationShould not exceed ten daysReceipt of information that is not clearly reportableThe firm is deemed to know what a diligent investigation would have found
    Time to reportTwenty-four hoursObtaining information reasonably supporting the conclusionThe report is late, and lateness is itself a penalty factor
    Written confirmation of an oral reportForty-eight hoursThe initial reportThe report is incomplete in form
    Full report after the initial reportAs requested by staffThe initial reportFailure to respond promptly is separately weighed in penalty assessment

    Knowledge the firm is treated as having

    The Commission imputes to a firm knowledge of product safety information received by an official or employee capable of appreciating its significance. Under ordinary circumstances, five days should be the maximum reasonable time for that information to reach the chief executive officer or the person responsible for compliance, and knowledge held by that officer is imputed to the firm simultaneously.

    The consequence is that a firm's internal escalation process is measured, not merely described. A complaint logged by a customer service representative who understood what it meant starts a clock even if nobody senior saw it for a month. Whether the representative was capable of appreciating the significance is a question about training and role rather than about job level.

    This is why the design of the intake process matters more than the wording of any policy. A system that routes safety complaints to a single accountable owner within days is the practical answer; a system that relies on someone noticing a pattern in a quarterly report is not.

    Weekends and holidays are excluded

    The time computations rule excludes weekends and holidays from the periods it sets. Twenty-four hours over a holiday weekend is not the calendar day that follows, and ten days for investigation is ten working days rather than a fortnight. The exclusion is a real allowance, but it is the only one; there is no provision for closures, staff absence or an executive being unreachable.

    Making the report itself

    The initial report goes to the compliance office and may be made by any means, though a report not in writing should be confirmed in writing within forty-eight hours. It should contain, so far as reasonably available, an identification and description of the product, the manufacturer or importer's identity, the nature and extent of the defect or risk, the nature and extent of any injury, the identity of the person reporting, and the number of products involved with the relevant dates of manufacture and distribution.

    Written reports should be signed by the chief executive officer unless the authority has been delegated by filing a written delegation with the Commission. That delegation is a standing document rather than something prepared when a report becomes necessary, and a firm without one has placed the signature obligation on a person who may be unavailable at the moment the deadline runs.

    The report is a beginning. Staff will normally request a fuller submission covering the product's history, distribution and the firm's own assessment, and the speed and completeness of that response is one of the factors weighed under the civil penalty framework.

    What the twenty-four hour clock does not cover

    Two related obligations run on their own schedules and are frequently confused with this one.

    The first is the separate duty to report certain civil actions. A manufacturer, importer, distributor or retailer that is a party to at least three civil actions filed in federal or state court for death or grievous bodily injury involving the same model, each of which results in a final settlement or a judgment for the plaintiff within a stated period, must report those actions. That obligation turns on litigation outcomes rather than on product information, and the periods are measured in months.

    The second is the assessment of whether what has been found actually is a defect creating a substantial product hazard. That analysis governs what happens next but not whether the report is due, and it is set out under the defect assessment. A firm that reports promptly and then argues successfully that no substantial product hazard exists has complied fully; one that resolves the question correctly but reports six weeks later has not.

    Where the assessment does establish a hazard, the report opens the negotiation described under voluntary and mandatory recalls, and the timeliness of the report is usually the first thing raised.

    Points to carry away

    • The obligation arises on receipt of the first information suggesting a noncompliance, a defect or an unreasonable risk.
    • Immediately is defined by rule as within twenty-four hours of obtaining reportable information.
    • A firm may investigate before reporting, but the investigation should not exceed ten days unless a longer period can be justified.
    • Weekends and holidays are excluded from the computation of the time periods in the reporting rule.
    • Knowledge held by an employee capable of appreciating its significance is imputed to the firm, ordinarily within five days.

    Questions readers ask

    Does reporting mean the firm has admitted a defect exists?

    No, and the statute is explicit that a report is not an admission. A firm may state its view that the product contains no defect and that no hazard exists while still supplying the information, and the report itself may not be used as the basis for a criminal prosecution of the reporting person under the hazardous substances penalty provision, except for offenses requiring intent to defraud or mislead. Reporting is a disclosure obligation about information, not a concession about conclusions, and firms that treat it as a concession usually report late.

    What does the initial report have to contain?

    Insofar as reasonably available: an identification and description of the product; the name and address of the manufacturer or importer, or if unknown, of all known distributors and retailers; the nature and extent of the possible defect, failure to comply or risk; the nature and extent of the injury or risk of injury; the name and address of the person informing the Commission; and the number of products and the dates they were manufactured, imported or distributed. A report made by any means other than writing should be confirmed in writing within forty-eight hours.

    Do distributors and retailers have their own reporting duty?

    Yes, and it is narrower. A distributor or retailer who is neither the manufacturer nor the importer satisfies the initial obligation by contacting the Commission's compliance office, by writing to the manufacturer or importer describing the problem and copying the Commission, or by forwarding reportable information received from another firm. A distributor or retailer that receives reportable information from the manufacturer must still report unless the manufacturer tells them a report has already been made. Silence from upstream is not a reason to stay silent.

    Sources

    1. 15 U.S.C. § 2064 — Substantial product hazardsCreates the duty to immediately inform the Commission and defines substantial product hazard.
    2. 16 CFR § 1115.14 — Time computationsSets the twenty-four hour, ten day and five day periods and excludes weekends and holidays.
    3. 16 CFR § 1115.13 — Content and form of reportsLists what an initial report must contain and how distributors and retailers report.
    4. 16 CFR § 1115.10 — Persons who must report and whereIdentifies manufacturers, importers, distributors and retailers as reporting firms.
    5. 16 CFR § 1115.11 — Imputed knowledgeAttributes to the firm the information its employees receive and could evaluate.
    6. 16 CFR § 1115.6 — Reporting unreasonable risk of serious injury or deathCovers the third reporting trigger, which is separate from defect and noncompliance.
    7. 15 U.S.C. § 2084 — Information reportingThe separate duty to report certain settled or adjudicated civil actions.

    Metro Law Advisors is a publication, not a law firm. This article states general rules and cites its sources; it is not advice about any particular case, and the law differs by state and changes over time.

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